{"id":6864,"date":"2026-02-04T08:44:19","date_gmt":"2026-02-04T08:44:19","guid":{"rendered":"https:\/\/www.leadintelligent.com\/en\/?p=6864"},"modified":"2026-03-30T09:05:39","modified_gmt":"2026-03-30T09:05:39","slug":"leads-next-generation-dry-coating-equipment-moves-solid-state-batteries-closer-to-mass-production","status":"publish","type":"post","link":"https:\/\/www.leadintelligent.com\/en\/leads-next-generation-dry-coating-equipment-moves-solid-state-batteries-closer-to-mass-production\/","title":{"rendered":"LEAD\u2019s Next-Generation Dry Coating Equipment Moves Solid-State Batteries Closer to Mass Production"},"content":{"rendered":"<p><span data-font-family=\"default\">As the industry approaches the threshold of solid-state battery mass production, dry electrode technology is widely seen as a decisive factor in determining the pace of industrialization. Yet the transition from laboratory validation to large-scale manufacturing has long faced several major obstacles: difficulty in forming cathode films, challenges in controlling the fibrillation process, and limitations in achieving consistent precision at scale.<\/span><\/p>\n<p><span data-font-family=\"default\">Recently, Lead Intelligent Equipment (hereafter referred to as LEAD) announced the release of a new-generation mass-production solution for integrated cathode and anode dry coating, building on the proven delivery experience of its previous-generation equipment while focusing on breakthroughs in core process technologies.<\/span><\/p>\n<p><span data-font-family=\"default\">This is not merely an incremental upgrade. It represents a comprehensive evolution in precision, efficiency, and yield performance.<\/span><\/p>\n<div id=\"ez-toc-container\" class=\"ez-toc-v2_0_67_1 counter-hierarchy ez-toc-counter ez-toc-grey ez-toc-container-direction\">\n<div class=\"ez-toc-title-container\">\n<p class=\"ez-toc-title \" >Table of Contents<\/p>\n<span class=\"ez-toc-title-toggle\"><a href=\"#\" class=\"ez-toc-pull-right ez-toc-btn ez-toc-btn-xs ez-toc-btn-default ez-toc-toggle\" aria-label=\"Toggle Table of Content\"><span class=\"ez-toc-js-icon-con\"><span class=\"\"><span class=\"eztoc-hide\" style=\"display:none;\">Toggle<\/span><span class=\"ez-toc-icon-toggle-span\"><svg style=\"fill: #999;color:#999\" xmlns=\"http:\/\/www.w3.org\/2000\/svg\" class=\"list-377408\" width=\"20px\" height=\"20px\" viewBox=\"0 0 24 24\" fill=\"none\"><path d=\"M6 6H4v2h2V6zm14 0H8v2h12V6zM4 11h2v2H4v-2zm16 0H8v2h12v-2zM4 16h2v2H4v-2zm16 0H8v2h12v-2z\" fill=\"currentColor\"><\/path><\/svg><svg style=\"fill: #999;color:#999\" class=\"arrow-unsorted-368013\" xmlns=\"http:\/\/www.w3.org\/2000\/svg\" width=\"10px\" height=\"10px\" viewBox=\"0 0 24 24\" version=\"1.2\" baseProfile=\"tiny\"><path d=\"M18.2 9.3l-6.2-6.3-6.2 6.3c-.2.2-.3.4-.3.7s.1.5.3.7c.2.2.4.3.7.3h11c.3 0 .5-.1.7-.3.2-.2.3-.5.3-.7s-.1-.5-.3-.7zM5.8 14.7l6.2 6.3 6.2-6.3c.2-.2.3-.5.3-.7s-.1-.5-.3-.7c-.2-.2-.4-.3-.7-.3h-11c-.3 0-.5.1-.7.3-.2.2-.3.5-.3.7s.1.5.3.7z\"\/><\/svg><\/span><\/span><\/span><\/a><\/span><\/div>\n<nav><ul class='ez-toc-list ez-toc-list-level-1 ' ><li class='ez-toc-page-1 ez-toc-heading-level-2'><a class=\"ez-toc-link ez-toc-heading-1\" href=\"https:\/\/www.leadintelligent.com\/en\/leads-next-generation-dry-coating-equipment-moves-solid-state-batteries-closer-to-mass-production\/#Core_Breakthrough\" title=\"Core Breakthrough\">Core Breakthrough<\/a><\/li><li class='ez-toc-page-1 ez-toc-heading-level-2'><a class=\"ez-toc-link ez-toc-heading-2\" href=\"https:\/\/www.leadintelligent.com\/en\/leads-next-generation-dry-coating-equipment-moves-solid-state-batteries-closer-to-mass-production\/#A_Self-Developed_%E2%80%9CHeart%E2%80%9D_Unlocks_the_Process_Black_Box\" title=\"A Self-Developed \u201cHeart\u201d Unlocks the Process Black Box\">A Self-Developed \u201cHeart\u201d Unlocks the Process Black Box<\/a><\/li><li class='ez-toc-page-1 ez-toc-heading-level-2'><a class=\"ez-toc-link ez-toc-heading-3\" href=\"https:\/\/www.leadintelligent.com\/en\/leads-next-generation-dry-coating-equipment-moves-solid-state-batteries-closer-to-mass-production\/#Proven_Mass_Production_Capability\" title=\"Proven Mass Production Capability\">Proven Mass Production Capability<\/a><\/li><li class='ez-toc-page-1 ez-toc-heading-level-2'><a class=\"ez-toc-link ez-toc-heading-4\" href=\"https:\/\/www.leadintelligent.com\/en\/leads-next-generation-dry-coating-equipment-moves-solid-state-batteries-closer-to-mass-production\/#Conquering_the_Cathode_Challenge\" title=\"Conquering the Cathode Challenge\">Conquering the Cathode Challenge<\/a><\/li><li class='ez-toc-page-1 ez-toc-heading-level-2'><a class=\"ez-toc-link ez-toc-heading-5\" href=\"https:\/\/www.leadintelligent.com\/en\/leads-next-generation-dry-coating-equipment-moves-solid-state-batteries-closer-to-mass-production\/#Extreme_Precision\" title=\"Extreme Precision\">Extreme Precision<\/a><\/li><li class='ez-toc-page-1 ez-toc-heading-level-2'><a class=\"ez-toc-link ez-toc-heading-6\" href=\"https:\/\/www.leadintelligent.com\/en\/leads-next-generation-dry-coating-equipment-moves-solid-state-batteries-closer-to-mass-production\/#Micron-Level_Control_at_High_Speed\" title=\"Micron-Level Control at High Speed\">Micron-Level Control at High Speed<\/a><\/li><li class='ez-toc-page-1 ez-toc-heading-level-2'><a class=\"ez-toc-link ez-toc-heading-7\" href=\"https:\/\/www.leadintelligent.com\/en\/leads-next-generation-dry-coating-equipment-moves-solid-state-batteries-closer-to-mass-production\/#Engineering_the_Details\" title=\"Engineering the Details\">Engineering the Details<\/a><\/li><li class='ez-toc-page-1 ez-toc-heading-level-2'><a class=\"ez-toc-link ez-toc-heading-8\" href=\"https:\/\/www.leadintelligent.com\/en\/leads-next-generation-dry-coating-equipment-moves-solid-state-batteries-closer-to-mass-production\/#Dual_Safeguards_for_Safety_and_Cost_Efficiency\" title=\"Dual Safeguards for Safety and Cost Efficiency\">Dual Safeguards for Safety and Cost Efficiency<\/a><\/li><\/ul><\/nav><\/div>\n<h2><span class=\"ez-toc-section\" id=\"Core_Breakthrough\"><\/span><b><span data-font-family=\"default\">Core Breakthrough<\/span><\/b><span class=\"ez-toc-section-end\"><\/span><\/h2>\n<h2><span class=\"ez-toc-section\" id=\"A_Self-Developed_%E2%80%9CHeart%E2%80%9D_Unlocks_the_Process_Black_Box\"><\/span><b><span data-font-family=\"default\">A Self-Developed \u201cHeart\u201d Unlocks the Process Black Box<\/span><\/b><span class=\"ez-toc-section-end\"><\/span><\/h2>\n<p><span data-font-family=\"default\">At the core of dry electrode manufacturing lies the fibrillation process. While the previous generation of equipment solved the challenge of enabling fibrillation from scratch using high-intensity mixing systems, the new generation focuses on elevating the process from functional to optimized and scalable.<\/span><\/p>\n<p><span data-font-family=\"default\">To overcome traditional bottlenecks, LEAD has introduced a proprietary continuous fibrillation system, developed entirely in-house.<\/span><\/p>\n<h4><b><span data-font-family=\"default\">Higher Efficiency<\/span><\/b><\/h4>\n<p><span data-font-family=\"default\"> Compared with conventional high-intensity mixing equipment, the new system significantly enhances shear strength, increasing fibrillation efficiency by more than 50% and substantially improving overall production efficiency.<\/span><\/p>\n<h4><b><span data-font-family=\"default\">Greater Uniformity<\/span><\/b><\/h4>\n<p><span data-font-family=\"default\"> The system achieves a continuous, stable, and controllable fibrillation process, fundamentally eliminating coating defects caused by inconsistencies in powder states.<\/span><\/p>\n<h4><b><span data-font-family=\"default\">Greater Technological Independence<\/span><\/b><\/h4>\n<p><span data-font-family=\"default\"> With fully self-developed core process equipment, LEAD not only reduces dependence on external technologies but also achieves an unprecedented level of integration between equipment design and process optimization.<\/span><\/p>\n<h2><span class=\"ez-toc-section\" id=\"Proven_Mass_Production_Capability\"><\/span><b><span data-font-family=\"default\">Proven Mass Production Capability<\/span><\/b><span class=\"ez-toc-section-end\"><\/span><\/h2>\n<h2><span class=\"ez-toc-section\" id=\"Conquering_the_Cathode_Challenge\"><\/span><b><span data-font-family=\"default\">Conquering the Cathode Challenge<\/span><\/b><span class=\"ez-toc-section-end\"><\/span><\/h2>\n<p><span data-font-family=\"default\">In dry electrode technology, anode production has reached relative maturity, while cathode film formation remains significantly more challenging due to material characteristics.<\/span><\/p>\n<p><span data-font-family=\"default\">LEAD\u2019s next-generation <\/span><span data-font-family=\"default\">so<\/span><span data-font-family=\"default\">l<\/span><span data-font-family=\"default\">u<\/span><span data-font-family=\"default\">t<\/span><span data-font-family=\"default\">i<\/span><span data-font-family=\"default\">o<\/span><span data-font-family=\"default\">n<\/span><span data-font-family=\"default\"> addresses this gap. In addition to supporting graphite and silicon\u2013carbon anode materials, the system has already achieved mass-production applications for cathode materials such as NCM (nickel\u2013cobalt\u2013manganese) and LFP (lithium iron phosphate).<\/span><\/p>\n<h4><b><span data-font-family=\"default\">Full Material Compatibility<\/span><\/b><\/h4>\n<p><span data-font-family=\"default\"> Supports a wide range of all-solid-state electrode materials, enabling a fully integrated process flow from anode to cathode.<\/span><\/p>\n<h4><b><span data-font-family=\"default\">Wide-Web Capability<\/span><\/b><\/h4>\n<p><span data-font-family=\"default\"> Supports product widths of up to 1000 mm, meeting single-line capacity requirements of 5\u20138 GWh.<\/span><\/p>\n<h4><b><span data-font-family=\"default\">Expanded Thickness Range<\/span><\/b><\/h4>\n<p><span data-font-family=\"default\"> Capable of producing electrode thicknesses ranging from 40 \u03bcm to 400 \u03bcm, providing greater design flexibility for high-energy-density battery architectures.<\/span><\/p>\n<h2><span class=\"ez-toc-section\" id=\"Extreme_Precision\"><\/span><b><span data-font-family=\"default\">Extreme Precision<\/span><\/b><span class=\"ez-toc-section-end\"><\/span><\/h2>\n<h2><span class=\"ez-toc-section\" id=\"Micron-Level_Control_at_High_Speed\"><\/span><b><span data-font-family=\"default\">Micron-Level Control at High Speed<\/span><\/b><span class=\"ez-toc-section-end\"><\/span><\/h2>\n<p><span data-font-family=\"default\">How can absolute electrode uniformity be maintained at line speeds of 100 m\/min?<\/span><\/p>\n<p><span data-font-family=\"default\"> LEAD\u2019s new-generation system delivers a clear, quantifiable answer.<\/span><\/p>\n<ul>\n<li><span data-font-family=\"default\">Coating thickness control: \u00b12 \u03bcm<\/span><\/li>\n<li><span data-font-family=\"default\">Areal density uniformity: \u00b11.5%<\/span><\/li>\n<li><span data-font-family=\"default\">Roll gap precision: \u00b11 \u03bcm<\/span><\/li>\n<\/ul>\n<p><span data-font-family=\"default\">Through upgrades in cutting technology and an online adaptive control system, Lead Intelligent Equipment (hereafter referred to as LEAD) ensures high-speed cutting without damaging rollers, while pushing electrode consistency to a new industry benchmark.<\/span><\/p>\n<h2><span class=\"ez-toc-section\" id=\"Engineering_the_Details\"><\/span><b><span data-font-family=\"default\">Engineering the Details<\/span><\/b><span class=\"ez-toc-section-end\"><\/span><\/h2>\n<h2><span class=\"ez-toc-section\" id=\"Dual_Safeguards_for_Safety_and_Cost_Efficiency\"><\/span><b><span data-font-family=\"default\">Dual Safeguards for Safety and Cost Efficiency<\/span><\/b><span class=\"ez-toc-section-end\"><\/span><\/h2>\n<p><span data-font-family=\"default\">To address the extreme sensitivity of solid-state batteries to foreign particles, the new-generation equipment incorporates significant structural innovations.<\/span><\/p>\n<h4><span data-font-family=\"default\">Non-Magnetic Design<\/span><\/h4>\n<p><span data-font-family=\"default\"> The entire machine architecture has been redesigned to eliminate potential sources of magnetic contaminants at the structural level, strengthening the safety barrier for battery manufacturing.<\/span><\/p>\n<h4><span data-font-family=\"default\">Green and Energy-Efficient Operation<\/span><\/h4>\n<p><span data-font-family=\"default\"> The system integrates a heat recycling mechanism and variable roll-diameter uniform electric heating, reducing overall production energy consumption by more than 35%.<\/span><\/p>\n<h4><span data-font-family=\"default\">Dual-Process Compatibility<\/span><\/h4>\n<p><span data-font-family=\"default\"> The equipment is forward-compatible with conventional liquid-electrolyte battery manufacturing processes, giving customers highly flexible production lines capable of adapting to evolving technology pathways without major reinvestment.<\/span><\/p>\n<p><span data-font-family=\"default\">From delivering multiple production systems to achieving mass production of dry-process cathodes, and from integrating standard equipment to developing core proprietary process technologies, LEAD\u2019s new-generation dry coating solution marks a significant step forward.<\/span><\/p>\n<p><span data-font-family=\"default\">With 100 m\/min production speed, \u00b12 \u03bcm coating precision, and over 35% energy reduction, the solution provides global battery manufacturers with a high-efficiency, energy-saving pathway toward scalable solid-state battery production.<\/span><\/p>\n<p><span data-font-family=\"default\">By continuously advancing collaborative innovation across materials, processes, and equipment, Lead Intelligent Equipment is accelerating the arrival of the solid-state battery era.<\/span><\/p>\n","protected":false},"excerpt":{"rendered":"<p>As the industry approaches the threshold of solid-state battery mass production, dry electrode technology is widely seen as a decisive factor in determining the pace of industrialization. Yet the transition from laboratory validation to large-scale manufacturing has long faced several major obstacles: difficulty in forming cathode films, challenges in controlling the fibrillation process, and limitations&#8230;<\/p>\n","protected":false},"author":15,"featured_media":6865,"comment_status":"closed","ping_status":"closed","sticky":false,"template":"","format":"standard","meta":{"_acf_changed":false,"inline_featured_image":false,"footnotes":""},"categories":[151,1],"tags":[171,172],"class_list":["post-6864","post","type-post","status-publish","format-standard","has-post-thumbnail","hentry","category-news-news","category-news","tag-lead-intelligent-equipment","tag-lead-intelligent"],"acf":[],"yoast_head":"<!-- This site is optimized with the Yoast SEO plugin v23.3 - https:\/\/yoast.com\/wordpress\/plugins\/seo\/ -->\n<title>LEAD\u2019s Next-Generation Dry Coating Equipment Moves Solid-State Batteries Closer to Mass Production<\/title>\n<meta name=\"description\" content=\"As the industry approaches the threshold of solid-state battery mass production, dry electrode technology is widely seen as a decisive factor in determining the pace of industrialization. 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