{"id":4656,"date":"2025-05-07T10:45:45","date_gmt":"2025-05-07T10:45:45","guid":{"rendered":"https:\/\/www.leadintelligent.com\/en\/?p=4656"},"modified":"2025-05-07T14:46:58","modified_gmt":"2025-05-07T14:46:58","slug":"lead-introduces-integrated-production-solution-for-46-series-large-cylindrical-batteries-enhancing-efficiency-and-manufacturing-standards","status":"publish","type":"post","link":"https:\/\/www.leadintelligent.com\/en\/lead-introduces-integrated-production-solution-for-46-series-large-cylindrical-batteries-enhancing-efficiency-and-manufacturing-standards\/","title":{"rendered":"LEAD Introduces Integrated Production Solution for 46-Series Large Cylindrical Batteries, Enhancing Efficiency and Manufacturing Standards"},"content":{"rendered":"<p>&nbsp;<\/p>\n<p>&nbsp;<\/p>\n<p><span data-font-family=\"default\">As the demand for long-range, fast-charging electric vehicles surges, the 46-series large cylindrical battery has emerged as a pivotal innovation in global power battery technology. With superior energy density, high capacity, and rapid-charging capabilities, this format is driving a wave of strategic investments by leading battery manufacturers and OEMs worldwide.<\/span><\/p>\n<p><span data-font-family=\"default\">At the forefront of this evolution, LEAD, a global leader in intelligent manufacturing for the new energy sector, introduces its high-efficiency 46-series large cylindrical battery integrated production line solution. Developed in close collaboration with top-tier clients and powered by advanced concurrent engineering, this cutting-edge solution redefines industry standards\u2014delivering breakthrough processes, exceptional yield rates exceeding 99%, and unmatched production efficiency.<\/span><\/p>\n<div id=\"ez-toc-container\" class=\"ez-toc-v2_0_67_1 counter-hierarchy ez-toc-counter ez-toc-grey ez-toc-container-direction\">\n<div class=\"ez-toc-title-container\">\n<p class=\"ez-toc-title \" >Table of Contents<\/p>\n<span class=\"ez-toc-title-toggle\"><a href=\"#\" class=\"ez-toc-pull-right ez-toc-btn ez-toc-btn-xs ez-toc-btn-default ez-toc-toggle\" aria-label=\"Toggle Table of Content\"><span class=\"ez-toc-js-icon-con\"><span class=\"\"><span class=\"eztoc-hide\" style=\"display:none;\">Toggle<\/span><span class=\"ez-toc-icon-toggle-span\"><svg style=\"fill: #999;color:#999\" xmlns=\"http:\/\/www.w3.org\/2000\/svg\" class=\"list-377408\" width=\"20px\" height=\"20px\" viewBox=\"0 0 24 24\" fill=\"none\"><path d=\"M6 6H4v2h2V6zm14 0H8v2h12V6zM4 11h2v2H4v-2zm16 0H8v2h12v-2zM4 16h2v2H4v-2zm16 0H8v2h12v-2z\" fill=\"currentColor\"><\/path><\/svg><svg style=\"fill: #999;color:#999\" class=\"arrow-unsorted-368013\" xmlns=\"http:\/\/www.w3.org\/2000\/svg\" width=\"10px\" height=\"10px\" viewBox=\"0 0 24 24\" version=\"1.2\" baseProfile=\"tiny\"><path d=\"M18.2 9.3l-6.2-6.3-6.2 6.3c-.2.2-.3.4-.3.7s.1.5.3.7c.2.2.4.3.7.3h11c.3 0 .5-.1.7-.3.2-.2.3-.5.3-.7s-.1-.5-.3-.7zM5.8 14.7l6.2 6.3 6.2-6.3c.2-.2.3-.5.3-.7s-.1-.5-.3-.7c-.2-.2-.4-.3-.7-.3h-11c-.3 0-.5.1-.7.3-.2.2-.3.5-.3.7s.1.5.3.7z\"\/><\/svg><\/span><\/span><\/span><\/a><\/span><\/div>\n<nav><ul class='ez-toc-list ez-toc-list-level-1 ' ><li class='ez-toc-page-1 ez-toc-heading-level-3'><a class=\"ez-toc-link ez-toc-heading-1\" href=\"https:\/\/www.leadintelligent.com\/en\/lead-introduces-integrated-production-solution-for-46-series-large-cylindrical-batteries-enhancing-efficiency-and-manufacturing-standards\/#End-to-End_Process_Integration_Building_the_Industrys_Premier_High-Efficiency_Solution\" title=\"End-to-End Process Integration: Building the Industry&#8217;s Premier High-Efficiency Solution\">End-to-End Process Integration: Building the Industry&#8217;s Premier High-Efficiency Solution<\/a><\/li><li class='ez-toc-page-1 ez-toc-heading-level-3'><a class=\"ez-toc-link ez-toc-heading-2\" href=\"https:\/\/www.leadintelligent.com\/en\/lead-introduces-integrated-production-solution-for-46-series-large-cylindrical-batteries-enhancing-efficiency-and-manufacturing-standards\/#Disruptive_Formation_Grading_Redefines_Energy_Efficiency\" title=\"Disruptive Formation & Grading Redefines Energy Efficiency\">Disruptive Formation & Grading Redefines Energy Efficiency<\/a><\/li><li class='ez-toc-page-1 ez-toc-heading-level-3'><a class=\"ez-toc-link ez-toc-heading-3\" href=\"https:\/\/www.leadintelligent.com\/en\/lead-introduces-integrated-production-solution-for-46-series-large-cylindrical-batteries-enhancing-efficiency-and-manufacturing-standards\/#Ultra-High_Automation_Quality_Control_Setting_New_Industry_Standards\" title=\"Ultra-High Automation & Quality Control: Setting New Industry Standards\">Ultra-High Automation & Quality Control: Setting New Industry Standards<\/a><\/li><\/ul><\/nav><\/div>\n<h3><span class=\"ez-toc-section\" id=\"End-to-End_Process_Integration_Building_the_Industrys_Premier_High-Efficiency_Solution\"><\/span><b><span data-font-family=\"default\">End-to-End Process Integration: Building the Industry&#8217;s Premier High-Efficiency Solution<\/span><\/b><span class=\"ez-toc-section-end\"><\/span><\/h3>\n<p><span data-font-family=\"default\">LEAD\u2019s solution delivers comprehensi<\/span><span data-font-family=\"default\">ve end-to-end coverage acro<\/span><span data-font-family=\"default\">ss the entire production chain\u2014from slurry preparation, winding\/core manufacturing, and cell assembly to formation\/grading and Cell-to-Pack (CTP) integration. This seamless integration combines proven sub-processes with multiple industry-first innovations:<\/span><\/p>\n<ul>\n<li><b><span data-font-family=\"default\">Innovative Welding Process<\/span><\/b><span data-font-family=\"default\">:<\/span><\/li>\n<\/ul>\n<p><span data-font-family=\"default\">An innovative laser welding process with proprietary structural design eliminates auxiliary time, boosting laser utilization by over 600%. Supported by multi-stage inspection\u2014pre-weld detection, in-process monitoring, and post-weld review\u2014it delivers 99.5% system availability and a welding yield rate exceeding 99.8%.<\/span><\/p>\n<ul>\n<li><b><span data-font-family=\"default\">Multi-Step Electrolyte Filling<\/span><\/b><\/li>\n<\/ul>\n<p><span data-font-family=\"default\">Precision multi-stage control reduces single-cell filling time by 80%, significantly accelerating production cycles and enhancing operational efficiency.<\/span><\/p>\n<ul>\n<li><b><span data-font-family=\"default\">RFID Full-Process Traceability<\/span><\/b><\/li>\n<\/ul>\n<p><span data-font-family=\"default\">Lifetime data tracking for each cell ensures exceptional accuracy with 500<\/span> <span data-font-family=\"default\">ppm read efficiency, a defect rate under 0.005%, and cost savings of over 90%.<\/span><\/p>\n<ul>\n<li><b><span data-font-family=\"default\">High-Speed Rotary Turret<\/span><\/b><\/li>\n<\/ul>\n<p><span data-font-family=\"default\">An ultra-efficient multi-station design achieves a single-machine capacity of 200<\/span> <span data-font-family=\"default\">ppm. Mold changeovers are streamlined, requiring only 10 minutes for disassembly and 20 minutes for installation, maximizing uptime and flexibility.<\/span><\/p>\n<p><span data-font-family=\"default\">Through these advanced technologies, LEAD\u2019s fully integrated production solution sets new industry benchmarks for efficiency, precision, and scalability in 46-series large cylindrical battery manufacturing.<\/span><\/p>\n<figure id=\"attachment_4658\" aria-describedby=\"caption-attachment-4658\" style=\"width: 770px\" class=\"wp-caption aligncenter\"><img loading=\"lazy\" decoding=\"async\" class=\"wp-image-4658\" src=\"https:\/\/www.leadintelligent.com\/en\/wp-content\/uploads\/2025\/05\/46-series-large-cylindrical-laser-welding-machine-scaled.png\" alt=\"\" width=\"770\" height=\"433\" srcset=\"https:\/\/www.leadintelligent.com\/en\/wp-content\/uploads\/2025\/05\/46-series-large-cylindrical-laser-welding-machine-scaled.png 2560w, https:\/\/www.leadintelligent.com\/en\/wp-content\/uploads\/2025\/05\/46-series-large-cylindrical-laser-welding-machine-300x169.png 300w\" sizes=\"auto, (max-width: 770px) 100vw, 770px\" \/><figcaption id=\"caption-attachment-4658\" class=\"wp-caption-text\">46 series large cylindrical laser welding machine<\/figcaption><\/figure>\n<h3><span class=\"ez-toc-section\" id=\"Disruptive_Formation_Grading_Redefines_Energy_Efficiency\"><\/span><b><span data-font-family=\"default\">Disruptive Formation & Grading Redefines Energy Efficiency<\/span><\/b><span class=\"ez-toc-section-end\"><\/span><\/h3>\n<p><span data-font-family=\"default\">As manufacturers push to meet the growing demands for faster, more efficient battery production, LEAD is raising the bar with its next-generation formation and grading solution de<\/span><span data-font-family=\"default\">signed for 4680 cylindrical cells. The company\u2019s latest advancements deliver over 75% energy utilization efficiency<\/span> <span data-font-family=\"default\">while simultaneously reducing equipment footprint and optimizing system architecture for leaner, more cost-effective manufacturing.<\/span><\/p>\n<figure id=\"attachment_4659\" aria-describedby=\"caption-attachment-4659\" style=\"width: 770px\" class=\"wp-caption aligncenter\"><img loading=\"lazy\" decoding=\"async\" class=\"wp-image-4659\" src=\"https:\/\/www.leadintelligent.com\/en\/wp-content\/uploads\/2025\/05\/Cylindrical-cell-formation-scaled.png\" alt=\"\" width=\"770\" height=\"433\" srcset=\"https:\/\/www.leadintelligent.com\/en\/wp-content\/uploads\/2025\/05\/Cylindrical-cell-formation-scaled.png 2560w, https:\/\/www.leadintelligent.com\/en\/wp-content\/uploads\/2025\/05\/Cylindrical-cell-formation-300x169.png 300w\" sizes=\"auto, (max-width: 770px) 100vw, 770px\" \/><figcaption id=\"caption-attachment-4659\" class=\"wp-caption-text\">4680 Cylindrical cell formation and aging system<\/figcaption><\/figure>\n<p><span data-font-family=\""\u5fae\u8f6f\u96c5\u9ed1"\">\u200cKey Highlights:<\/span><\/p>\n<ul>\n<li><b><span data-font-family=\"default\">Highly Integrated Formation Design<\/span><\/b><\/li>\n<\/ul>\n<p><span data-font-family=\"default\"> By combining PCS technology, series-parallel module configurations, and multifunctional <\/span><span data-font-family=\"default\">units, LEAD\u2019s solution achieves a remarkable balance of performance and cost. The result: 20% lower CAPEX, 10% energy savings, 18% reduced floor space, and 40% faster commissioning\u2014allowing manufacturers to scale production with speed and efficiency.<\/span><\/p>\n<ul>\n<li><b><span data-font-family=\"default\">Precision Grading for Enhanced Consistency<\/span><\/b><\/li>\n<\/ul>\n<p><span data-font-family=\"default\"> Tight control of temperatur<\/span><span data-font-family=\"default\">e uniformity within \u00b11\u2103 ensures consistent cell performance, addressing one of the critical challenges in large cylindrical battery production: capacity <\/span><span data-font-family=\"default\">variation and reliability.<\/span><\/p>\n<ul>\n<li><b><span data-font-family=\"default\">Flexible, High-Speed Sorting<\/span><\/b><\/li>\n<\/ul>\n<p><span data-font-family=\"default\"> Intelligent sorting technology offers fast, accurate classification capabilities that support complex, multi-client, and multi-batch production scenarios, delivering flexibility without compromising throughput. Together, these innovations reflect LEAD\u2019s commitment to redefining battery formation and grading. <\/span><\/p>\n<p><span data-font-family=\"default\">By merging advanced process design with smart manufacturing principles, the company\u2019s solution is engineered to meet \u2014 and exceed \u2014 the evolving needs of global battery manufacturers navigating the 4680 era.<\/span><\/p>\n<h3><span class=\"ez-toc-section\" id=\"Ultra-High_Automation_Quality_Control_Setting_New_Industry_Standards\"><\/span><b><span data-font-family=\"default\">Ultra-High Automation & Quality Control: Setting New Industry Standards<\/span><\/b><span class=\"ez-toc-section-end\"><\/span><\/h3>\n<p><span data-font-family=\"default\">In Cell-to-Pack (CTP) integration, LEAD<\/span><span data-font-family=\"default\">\u2019s advanced solution delivers exceptional flexibility and performance, accommodating a wide range of cell and pack variants. Key performance indicators reflect this robust capability, including 80%+ line automation, a 99.9%+ station yield rate, 99.5%+ station availability, and a production capacity of 33 JPH.<\/span><\/p>\n<figure id=\"attachment_4660\" aria-describedby=\"caption-attachment-4660\" style=\"width: 773px\" class=\"wp-caption aligncenter\"><img loading=\"lazy\" decoding=\"async\" class=\"size-full wp-image-4660\" src=\"https:\/\/www.leadintelligent.com\/en\/wp-content\/uploads\/2025\/05\/Foam-dispensing-station-for-46-series.png\" alt=\"\" width=\"773\" height=\"562\" srcset=\"https:\/\/www.leadintelligent.com\/en\/wp-content\/uploads\/2025\/05\/Foam-dispensing-station-for-46-series.png 773w, https:\/\/www.leadintelligent.com\/en\/wp-content\/uploads\/2025\/05\/Foam-dispensing-station-for-46-series-300x218.png 300w\" sizes=\"auto, (max-width: 773px) 100vw, 773px\" \/><figcaption id=\"caption-attachment-4660\" class=\"wp-caption-text\">Foam dispensing station for 46 series large cylindrical batteries\u200c<\/figcaption><\/figure>\n<ul>\n<li><b><span data-font-family=\"default\">Automatic Glue Dispensing<\/span><\/b><\/li>\n<\/ul>\n<p><span data-font-family=\"default\"> An integrated process combining mold assembly, filling, curing, and inspection delivers a 99.9%+ first-pass yield in foam application, ensuring reliable and repeatable results.<\/span><\/p>\n<ul>\n<li><b><span data-font-family=\"default\">High-Precision Encapsulation & Riveting<\/span><\/b><\/li>\n<\/ul>\n<p><span data-font-family=\"default\"> Designed for ve<\/span><span data-font-family=\"default\">rsatility, this solution supports multiple CTP designs. It completes flipping and tray switching in just 95 seconds and maintains \u00b10.1<\/span> <span data-font-family=\"default\">mm riveting accuracy, achieving a 99.98%+ yield rate.<\/span><\/p>\n<ul>\n<li><b><span data-font-family=\"default\">Smart End-of-Line (EOL) Testing<\/span><\/b><\/li>\n<\/ul>\n<p><span data-font-family=\"default\"> A proprietary floating structure accommodates \u00b15<\/span> <span data-font-family=\"default\">mm positional deviations, delivering a 99.5%+ docking yield while fully eliminating manual operations and reducing labor costs.<\/span><\/p>\n<p><span data-font-family=\"default\">Complementing its advanced automation capabilities, LEAD employs a synchronized engineering development system that spans process design, product develo<\/span><span data-font-family=\"default\">pment, and equipment manufacturing, creating a closed-loop correction and optimization mechanism. Coupled with comprehensive digitalization \u2014 including single-station analysis, full-line simulation, and plant-level virtual planning \u2014 this approach significantly reduces manufacturing risks. Leveraging virtual reality, virtual debugging, and big data analytics, LEAD enables customers to accelerate commissioning, achieve faster production ramp-up, and reach full-scale output with confidence and efficiency.<\/span><\/p>\n","protected":false},"excerpt":{"rendered":"<p>&nbsp; &nbsp; As the demand for long-range, fast-charging electric vehicles surges, the 46-series large cylindrical battery has emerged as a pivotal innovation in global power battery technology. With superior energy density, high capacity, and rapid-charging capabilities, this format is driving a wave of strategic investments by leading battery manufacturers and OEMs worldwide. At the forefront&#8230;<\/p>\n","protected":false},"author":9,"featured_media":0,"comment_status":"closed","ping_status":"closed","sticky":false,"template":"","format":"standard","meta":{"_acf_changed":false,"inline_featured_image":false,"footnotes":""},"categories":[1,151],"tags":[],"class_list":["post-4656","post","type-post","status-publish","format-standard","hentry","category-news","category-news-news"],"acf":[],"yoast_head":"<!-- This site is optimized with the Yoast SEO plugin v23.3 - https:\/\/yoast.com\/wordpress\/plugins\/seo\/ -->\n<title>LEAD Introduces Integrated Production Solution for 46-Series Large Cylindrical Batteries, Enhancing Efficiency and Manufacturing Standards - Lead Intelligent<\/title>\n<meta name=\"robots\" content=\"index, follow, max-snippet:-1, max-image-preview:large, max-video-preview:-1\" \/>\n<link rel=\"canonical\" href=\"https:\/\/www.leadintelligent.com\/en\/lead-introduces-integrated-production-solution-for-46-series-large-cylindrical-batteries-enhancing-efficiency-and-manufacturing-standards\/\" \/>\n<meta property=\"og:locale\" content=\"en_US\" \/>\n<meta property=\"og:type\" content=\"article\" \/>\n<meta property=\"og:title\" content=\"LEAD Introduces Integrated Production Solution for 46-Series Large Cylindrical Batteries, Enhancing Efficiency and Manufacturing Standards - Lead Intelligent\" \/>\n<meta property=\"og:description\" content=\"&nbsp; &nbsp; As the demand for long-range, fast-charging electric vehicles surges, the 46-series large cylindrical battery has emerged as a pivotal innovation in global power battery technology. 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